Foshan Dafeng shoe making machine
——Customized production "lean team line" for you
Foshan Dafeng shoes machine equipment Co., Ltd. believes that:
When considering from the national level, the only meaning of "competitiveness" is national productivity. The relationship between the state and industrial competitiveness is also the relationship between how the state stimulates industrial improvement and innovation.
The improvement of national living standards requires enterprises to continuously improve and create productivity in line with the needs of the times. The upgrading of the national economy requires the continuous growth of productivity. However, the improvement of enterprise productivity must rely on ways such as improving product quality, increasing product characteristics, improving product technology and improving production efficiency.
Each country has limited human and resources, but unlimited creativity. The ideal situation is to apply resources to the most productive fields, which means that when the national industry is upgraded, it must give up some uncompetitive industries and markets.
When enterprises look for new competitive advantages, the most important action is "innovation". From a broad perspective, innovation here includes improving technology and working methods.
In the global competition, if enterprises want to strive for more competitive advantages in the international market, they must develop local activities from a global macro perspective and vigorously integrate the differences and resources among countries.
At present, under the comprehensive influence of various objective factors and market factors, shoe-making enterprises are in a worrying situation. How to reduce costs, improve production efficiency and improve the competitiveness of enterprises is a problem that many enterprises have to consider. An effective way to develop productivity is the improvement and innovation of labor tools and technology.
Foshan Dafeng Shoemaking Machinery Co., Ltd. is a professional mechanical equipment and technology company focusing on the field of leather shoes and leather goods, integrating R & D, production, sales and service. At present, in Lishui Town, Nanhai District, Foshan City, the company innovates the business model of shoe machines, creates an airport for shoe machine sales, and provides one-stop assembly line planning, whole plant machinery and equipment and high-quality services for leather shoes and leather goods enterprises. We have launched Italian shoe-making machine series, Dafeng leather machine series, and become a well-known brand of Chinese shoe machines: whit sand bottom polishing machine series, BondA folding machine and facial equipment series, Houjun cutting machine series, Guolin high cycle machine series and industrial sewing series Professional products and services make our customers more satisfied.
Dafeng lean team line promotion:
1、 Process flow
Nailing midsole - upper pre molding - front upper humidification and heating - stretching front upper - rear upper humidification and heating - stretching middle and rear upper - Nailing insole - hot and humid setting - toe massage and shaping - heel massage and shaping - hot air wrinkle removal - upper and foot coarsening - bottom center filling - brushing upper foot glue and outsole glue - drying activation - brushing upper foot glue and outsole glue - drying activation—— Buckle Outsole - outsole adhesive pressing - freeze setting - take off the last - nail the heel - trim the upper lining - flatten the upper - stick the insole - decontamination of the upper - finishing - finishing of the rear upper - polishing and finishing - product inspection - shoebox - packing
2、 Product advantages
1. Provincial Labor
It can greatly reduce the number of production managers and operators. Taking the adhesive process with high mechanization and accounting for more than 90% of the process as an example, a traditional bottom production line with 1000 pairs per shift needs about 30-40 direct production workers. The lean team line only needs 6-8 operators to produce the same products (some configurations are about 10-15). It can greatly reduce the cost of labor; The current situation of high labor remuneration is the main way to reduce costs.
2. Provincial area
Use less floor space. Generally, the mechanical equipment and operators arranged in the traditional shoemaking production line occupy about 400 square meters (excluding the land occupation of management, semi-finished products and finished products). The lean team line only needs 90 square meters to complete the above work (also excluding the land occupation of management, semi-finished products and finished products). The floor area of lean group production line is only about 20% of that of traditional base production line.
3. Auxiliary appliances and low production capacity
The lean team line uses less mechanical equipment and has only 5-8 operators. Therefore, in the production process, the proportion of shoe last and semi-finished products is much lower than that of the traditional management mode.
4. Low energy consumption
The number of machines and equipment used by the lean team line is less than that of the traditional management, and most of the equipment used are more advanced multi-functional and low-energy machines, so the energy consumption of the team line is only about 50% of that of the traditional management mode.
5. Adapt to the changeable products and better meet the needs of the market
The lean team line has the characteristics of small number of machinery and equipment, short production process and fast production cycle. It can timely combine different machinery and equipment according to the different needs of the market for products in different periods and different last types and styles to meet the needs of the market.
6. Improve economic benefits
According to the above characteristics, it can be concluded that organizing the production of shoe factory with lean group line can greatly reduce various costs in the product production process, achieve the purpose of low investment, high output and improving the economic benefits of the enterprise.
3、 The characteristics of lean team line are remarkable
The characteristic of machine shoemaking technology is specialization. Only product specialization can make production efficiency higher, product quality better, production cost lower and economic benefit better. Detailed professional division of labor can make the process methods more advanced, the process flow more reasonable, the equipment operation simpler and the resource utilization higher.
The design of lean group line is to combine the shoe-making machinery and equipment with high technical content with some ordinary machinery and equipment with certain functions to form an orderly curve production mode, employ operators with more comprehensive operation skills, implement the form of one person and multiple machines, and complete the auxiliary transmission work in the operation process, Produce qualified products in a short production cycle.
4、 Effect of lean team line
Rich shoemaking materials, advanced technical equipment, scientific production management and open market economy have created historic opportunities for the innovation and development of machine shoemaking technology, and made the level of machine shoemaking technology reach an unprecedented level. It is conducive to scientific management.
